Abstract
Tool wear monitoring is important in machining industries for controlling the quality of machined parts that helps to improve the productivity. To date, many monitoring system methods are developed by utilizing various signals, and cutting force is one of the signals in machining process that has been widely used for tool wear monitoring. This paper presents the application of I-kaz based method to analyze the cutting force signal for monitoring the status of tool wear in turning process. Experiments were carried out by turning hardened carbon steel, and cutting force signals were measured by two channels of strain gauges that were mounted on the surface of tool holder. In this study, I-kaz 2D is one of the derivatives of I-kaz™ method that has been utlized to integrate two components of cutting force signals. It differs from the I-kaz method, whereby the signal does not need to be decomposed to three different frequency ranges. The analysis of results using I-kaz 2D and I-kaz™ methods, revealed that both methods can be used to determine tool wear progression during turning process and feed force is very significant due to flank wear.
| Original language | English |
|---|---|
| Title of host publication | Procedia Engineering |
| Publisher | Elsevier Ltd |
| Pages | 461-468 |
| Number of pages | 8 |
| Volume | 68 |
| DOIs | |
| Publication status | Published - 2013 |
| Event | 2013 1st Malaysian International Tribology Conference, MITC 2013 - Kota Kinabalu, Sabah, Malaysia Duration: 18 Nov 2013 → 20 Nov 2013 |
Other
| Other | 2013 1st Malaysian International Tribology Conference, MITC 2013 |
|---|---|
| Country | Malaysia |
| City | Kota Kinabalu, Sabah |
| Period | 18/11/13 → 20/11/13 |
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Keywords
- Cutting force
- I-kaz method
- Tool wear monitoring
ASJC Scopus subject areas
- Engineering(all)
Cite this
The application of I-kaz™-based method for tool wear monitoring using cutting force signal. / Rizal, Muhammad; A Ghani, Jaharah; Nuawi, Mohd. Zaki; Che Haron, Che Hassan.
Procedia Engineering. Vol. 68 Elsevier Ltd, 2013. p. 461-468.Research output: Chapter in Book/Report/Conference proceeding › Conference contribution
}
TY - GEN
T1 - The application of I-kaz™-based method for tool wear monitoring using cutting force signal
AU - Rizal, Muhammad
AU - A Ghani, Jaharah
AU - Nuawi, Mohd. Zaki
AU - Che Haron, Che Hassan
PY - 2013
Y1 - 2013
N2 - Tool wear monitoring is important in machining industries for controlling the quality of machined parts that helps to improve the productivity. To date, many monitoring system methods are developed by utilizing various signals, and cutting force is one of the signals in machining process that has been widely used for tool wear monitoring. This paper presents the application of I-kaz based method to analyze the cutting force signal for monitoring the status of tool wear in turning process. Experiments were carried out by turning hardened carbon steel, and cutting force signals were measured by two channels of strain gauges that were mounted on the surface of tool holder. In this study, I-kaz 2D is one of the derivatives of I-kaz™ method that has been utlized to integrate two components of cutting force signals. It differs from the I-kaz method, whereby the signal does not need to be decomposed to three different frequency ranges. The analysis of results using I-kaz 2D and I-kaz™ methods, revealed that both methods can be used to determine tool wear progression during turning process and feed force is very significant due to flank wear.
AB - Tool wear monitoring is important in machining industries for controlling the quality of machined parts that helps to improve the productivity. To date, many monitoring system methods are developed by utilizing various signals, and cutting force is one of the signals in machining process that has been widely used for tool wear monitoring. This paper presents the application of I-kaz based method to analyze the cutting force signal for monitoring the status of tool wear in turning process. Experiments were carried out by turning hardened carbon steel, and cutting force signals were measured by two channels of strain gauges that were mounted on the surface of tool holder. In this study, I-kaz 2D is one of the derivatives of I-kaz™ method that has been utlized to integrate two components of cutting force signals. It differs from the I-kaz method, whereby the signal does not need to be decomposed to three different frequency ranges. The analysis of results using I-kaz 2D and I-kaz™ methods, revealed that both methods can be used to determine tool wear progression during turning process and feed force is very significant due to flank wear.
KW - Cutting force
KW - I-kaz method
KW - Tool wear monitoring
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UR - http://www.scopus.com/inward/citedby.url?scp=84899537082&partnerID=8YFLogxK
U2 - 10.1016/j.proeng.2013.12.207
DO - 10.1016/j.proeng.2013.12.207
M3 - Conference contribution
AN - SCOPUS:84899537082
VL - 68
SP - 461
EP - 468
BT - Procedia Engineering
PB - Elsevier Ltd
ER -