Simulation of automotive galvanized steel stamped parts

Experimental and numerical approach

Azman Senin, Zulkifli Mohd Nopiah, Muhammad Jamhuri Jamaludin, Mohd Azmir Abidin, Muhamad Azuan Zaudin, Muhammad Afzal Ahmad, Ahmad Zakaria

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

In the rapid new automobile development, the use of simulation technology is highly demanded due to shorter time to market and fashionable product styling that go beyond the rule-ofthumb in the manufacturing technology. In stamping simulation, the expected predictions rest with the part formability, spring back, blank optimization, and other vehicle integration works. These predictions are conducted concurrently during detailed product design, and intensive product validation is performed based on such predictions. In current work, the experimental mechanical properties and flow curve data for thin galvanized sheet metal were established. Furthermore, the true prediction of part formability was investigated with established data and standard material database embedded in commercial simulation software. The tensile experiments were carried out on a uniaxial hydraulic tensile test machine with sheet metal specimen and in accordance to ASTM requirements. Three different sheet metal specimens were prepared from the longitudinal, transverse and 45o degrees from the rolling direction. From experimental works and formulation, the mechanical properties, anisotropy and flow curve had been obtained. Further improvement in the embedded material database increases the prediction accuracy of FEM analysis for Body-in-White structure and crash performance.

Original languageEnglish
Title of host publicationApplied Mechanics and Materials
PublisherTrans Tech Publications Ltd
Pages125-129
Number of pages5
Volume606
ISBN (Print)9783038351832
DOIs
Publication statusPublished - 2014
Externally publishedYes
Event1st International Materials, Industrial and Manufacturing Engineering Conference, MIMEC 2013 - Johor Bahru
Duration: 4 Dec 20136 Dec 2013

Publication series

NameApplied Mechanics and Materials
Volume606
ISSN (Print)16609336
ISSN (Electronic)16627482

Other

Other1st International Materials, Industrial and Manufacturing Engineering Conference, MIMEC 2013
CityJohor Bahru
Period4/12/136/12/13

Fingerprint

Sheet metal
Steel
Formability
Mechanical properties
Stamping
Product design
Automobiles
Anisotropy
Hydraulics
Finite element method
Experiments

Keywords

  • Cold forming
  • Flow curve
  • Galvanized steel
  • Numerical method

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Senin, A., Mohd Nopiah, Z., Jamaludin, M. J., Abidin, M. A., Zaudin, M. A., Ahmad, M. A., & Zakaria, A. (2014). Simulation of automotive galvanized steel stamped parts: Experimental and numerical approach. In Applied Mechanics and Materials (Vol. 606, pp. 125-129). (Applied Mechanics and Materials; Vol. 606). Trans Tech Publications Ltd. https://doi.org/10.4028/www.scientific.net/AMM.606.125

Simulation of automotive galvanized steel stamped parts : Experimental and numerical approach. / Senin, Azman; Mohd Nopiah, Zulkifli; Jamaludin, Muhammad Jamhuri; Abidin, Mohd Azmir; Zaudin, Muhamad Azuan; Ahmad, Muhammad Afzal; Zakaria, Ahmad.

Applied Mechanics and Materials. Vol. 606 Trans Tech Publications Ltd, 2014. p. 125-129 (Applied Mechanics and Materials; Vol. 606).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Senin, A, Mohd Nopiah, Z, Jamaludin, MJ, Abidin, MA, Zaudin, MA, Ahmad, MA & Zakaria, A 2014, Simulation of automotive galvanized steel stamped parts: Experimental and numerical approach. in Applied Mechanics and Materials. vol. 606, Applied Mechanics and Materials, vol. 606, Trans Tech Publications Ltd, pp. 125-129, 1st International Materials, Industrial and Manufacturing Engineering Conference, MIMEC 2013, Johor Bahru, 4/12/13. https://doi.org/10.4028/www.scientific.net/AMM.606.125
Senin A, Mohd Nopiah Z, Jamaludin MJ, Abidin MA, Zaudin MA, Ahmad MA et al. Simulation of automotive galvanized steel stamped parts: Experimental and numerical approach. In Applied Mechanics and Materials. Vol. 606. Trans Tech Publications Ltd. 2014. p. 125-129. (Applied Mechanics and Materials). https://doi.org/10.4028/www.scientific.net/AMM.606.125
Senin, Azman ; Mohd Nopiah, Zulkifli ; Jamaludin, Muhammad Jamhuri ; Abidin, Mohd Azmir ; Zaudin, Muhamad Azuan ; Ahmad, Muhammad Afzal ; Zakaria, Ahmad. / Simulation of automotive galvanized steel stamped parts : Experimental and numerical approach. Applied Mechanics and Materials. Vol. 606 Trans Tech Publications Ltd, 2014. pp. 125-129 (Applied Mechanics and Materials).
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