Performance of uncoated and coated carbide tools in turning FCD700 using fem simulation

Research output: Contribution to journalArticle

3 Citations (Scopus)

Abstract

This paper presents investigations on the performance of uncoated and multi-layer coated carbide tools while turning ductile cast iron FCD700. Three different squares-edged carbide tools were used, namely TiN+TiCN+Al2O3+TiN-coated carbide tools, multi-layered hard coating of 5 and 10 μm thickness and an uncoated WC/Co tool. Deform-3D FEM software is utilised to predict the main cutting force, the sliding velocity, interface temperature and interface pressure and tool wear rate on these inserts. The results show that the main cutting forces obtained with multi-layer carbide tools are smaller than the uncoated carbide tool. The simulated results for cutting forces were validated experimentally, and the maximum error between the simulation and experimental results is 8.14 %. It was found that the coated carbide tool with the highest thickness is the most suitable for turning ductile cast iron at higher cutting speeds.

Original languageEnglish
Article numberA004
Pages (from-to)416-425
Number of pages10
JournalInternational Journal of Simulation Modelling
Volume14
Issue number3
DOIs
Publication statusPublished - 2015

Fingerprint

FEM Simulation
Carbide tools
Cutting Force
Cast iron
Iron
Multilayer
Hard coatings
Tool Wear
Coating
Wear of materials
Finite element method
Predict
Software
Experimental Results

Keywords

  • FCD700 Ductile Cast Iron
  • Finite Element Analysis
  • Multi-Layer Coated Carbide Tools
  • Turning

ASJC Scopus subject areas

  • Modelling and Simulation
  • Computer Science Applications

Cite this

Performance of uncoated and coated carbide tools in turning FCD700 using fem simulation. / Yanda, H.; A Ghani, Jaharah; Rizal, M.; Che Haron, Che Hassan.

In: International Journal of Simulation Modelling, Vol. 14, No. 3, A004, 2015, p. 416-425.

Research output: Contribution to journalArticle

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abstract = "This paper presents investigations on the performance of uncoated and multi-layer coated carbide tools while turning ductile cast iron FCD700. Three different squares-edged carbide tools were used, namely TiN+TiCN+Al2O3+TiN-coated carbide tools, multi-layered hard coating of 5 and 10 μm thickness and an uncoated WC/Co tool. Deform-3D FEM software is utilised to predict the main cutting force, the sliding velocity, interface temperature and interface pressure and tool wear rate on these inserts. The results show that the main cutting forces obtained with multi-layer carbide tools are smaller than the uncoated carbide tool. The simulated results for cutting forces were validated experimentally, and the maximum error between the simulation and experimental results is 8.14 {\%}. It was found that the coated carbide tool with the highest thickness is the most suitable for turning ductile cast iron at higher cutting speeds.",
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