Performance of coated carbide tool in green turning of FCD 700 ductile cast iron

Mohd Nor Azmi Mohd Rodzi, Jaharah A Ghani, A. M. Eghawail, Kamal Othman, Mohd Nizam Ab Rahman, Che Hassan Che Haron

Research output: Chapter in Book/Report/Conference proceedingConference contribution

5 Citations (Scopus)

Abstract

This paper presents the performance of carbide coated cutting insert in turning FCD700 ductile cast iron in various dry machining conditions (without air, using air and chilled air). The turning parameters studied were, cutting speed of 120m/min., feed rate of 0.15mm/rev - 0.4mm/rev, and depth of cut of 0.6 mm-1.0 mm. The results show that the tool life was significantly controlled by the type of air coolant used, whereas the cutting force and surface roughness were not influenced by these coolants. Chilled air was found to be significantly improved the tool life by about 30% and 40% respectively when compared with normal air and without air conditions. The wear mechanism was predominantly controlled by the flank and crater wears on the flank and rake faces respectively. Due to the low cutting speed used in the experiment, both flank and crater wears were uniformly formed along the cutting edge and no catastrophic failure was observed under the scanning electron microscope (SEM).

Original languageEnglish
Title of host publicationProceedings of the International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010
Pages1602-1605
Number of pages4
Publication statusPublished - 2010
EventInternational MultiConference of Engineers and Computer Scientists 2010, IMECS 2010 - Kowloon
Duration: 17 Mar 201019 Mar 2010

Other

OtherInternational MultiConference of Engineers and Computer Scientists 2010, IMECS 2010
CityKowloon
Period17/3/1019/3/10

Fingerprint

Carbide tools
Cast iron
Air
Wear of materials
Coolants
Die casting inserts
Carbides
Machining
Electron microscopes
Surface roughness
Scanning

Keywords

  • Carbide tool
  • Dry machining
  • FCD700 ductile cast iron
  • Wear mechanism

ASJC Scopus subject areas

  • Computer Science (miscellaneous)

Cite this

Mohd Rodzi, M. N. A., A Ghani, J., Eghawail, A. M., Othman, K., Ab Rahman, M. N., & Che Haron, C. H. (2010). Performance of coated carbide tool in green turning of FCD 700 ductile cast iron. In Proceedings of the International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010 (pp. 1602-1605)

Performance of coated carbide tool in green turning of FCD 700 ductile cast iron. / Mohd Rodzi, Mohd Nor Azmi; A Ghani, Jaharah; Eghawail, A. M.; Othman, Kamal; Ab Rahman, Mohd Nizam; Che Haron, Che Hassan.

Proceedings of the International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010. 2010. p. 1602-1605.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Mohd Rodzi, MNA, A Ghani, J, Eghawail, AM, Othman, K, Ab Rahman, MN & Che Haron, CH 2010, Performance of coated carbide tool in green turning of FCD 700 ductile cast iron. in Proceedings of the International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010. pp. 1602-1605, International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010, Kowloon, 17/3/10.
Mohd Rodzi MNA, A Ghani J, Eghawail AM, Othman K, Ab Rahman MN, Che Haron CH. Performance of coated carbide tool in green turning of FCD 700 ductile cast iron. In Proceedings of the International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010. 2010. p. 1602-1605
Mohd Rodzi, Mohd Nor Azmi ; A Ghani, Jaharah ; Eghawail, A. M. ; Othman, Kamal ; Ab Rahman, Mohd Nizam ; Che Haron, Che Hassan. / Performance of coated carbide tool in green turning of FCD 700 ductile cast iron. Proceedings of the International MultiConference of Engineers and Computer Scientists 2010, IMECS 2010. 2010. pp. 1602-1605
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