Performance of carbide tool in high speed turning of TI- 6AL-4V ELI under conventional coolant and minimal quantity lubrication

Che Hassan Che Haron, M. A. Sulaiman, Jaharah A Ghani, M. S. Kasim, E. Mohamad

Research output: Contribution to journalArticle

2 Citations (Scopus)

Abstract

The purpose of the study is to evaluate the tool life performance of uncoated carbide and the quality of machined surface, focusing on roughness surface values in high speed turning of titanium alloy, Ti-6Al-4V extra low interstitial (ELI), under minimal quantity lubrication (MQL) and conventional coolant. The cutting parameters were arranged using the Box-Behnken design of experiment. Meanwhile the cutting parameters; cutting speed, vc (120, 170, and 220 m/min), feed rate, f (0.1, 0.15, and 0.2 mm/rev), and depth of cut, ap (0.4, 0.5, and 0.6 mm) were applied. The effects of two types of coolant were observed and the results shown that the cutting tool turned under MQL has a longer tool life (25%) and leads to reduce surface roughness of machined surface (30%) compared with that turned under the conventional coolant condition. It was proven that the MQL condition is a good alternative in replacing the conventional coolant.

Original languageEnglish
Pages (from-to)4817-4821
Number of pages5
JournalARPN Journal of Engineering and Applied Sciences
Volume11
Issue number7
Publication statusPublished - 1 Apr 2016

Fingerprint

Carbide tools
Coolants
Lubrication
Surface roughness
Cutting tools
Titanium alloys
Design of experiments
Carbides

Keywords

  • Conventional coolant
  • High speed turning
  • Minimum quantity lubrication
  • TI-6Al-4V ELI
  • Uncoated carbide

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Performance of carbide tool in high speed turning of TI- 6AL-4V ELI under conventional coolant and minimal quantity lubrication. / Che Haron, Che Hassan; Sulaiman, M. A.; A Ghani, Jaharah; Kasim, M. S.; Mohamad, E.

In: ARPN Journal of Engineering and Applied Sciences, Vol. 11, No. 7, 01.04.2016, p. 4817-4821.

Research output: Contribution to journalArticle

@article{9d6da6d5368f4de380f5b090b9127cce,
title = "Performance of carbide tool in high speed turning of TI- 6AL-4V ELI under conventional coolant and minimal quantity lubrication",
abstract = "The purpose of the study is to evaluate the tool life performance of uncoated carbide and the quality of machined surface, focusing on roughness surface values in high speed turning of titanium alloy, Ti-6Al-4V extra low interstitial (ELI), under minimal quantity lubrication (MQL) and conventional coolant. The cutting parameters were arranged using the Box-Behnken design of experiment. Meanwhile the cutting parameters; cutting speed, vc (120, 170, and 220 m/min), feed rate, f (0.1, 0.15, and 0.2 mm/rev), and depth of cut, ap (0.4, 0.5, and 0.6 mm) were applied. The effects of two types of coolant were observed and the results shown that the cutting tool turned under MQL has a longer tool life (25{\%}) and leads to reduce surface roughness of machined surface (30{\%}) compared with that turned under the conventional coolant condition. It was proven that the MQL condition is a good alternative in replacing the conventional coolant.",
keywords = "Conventional coolant, High speed turning, Minimum quantity lubrication, TI-6Al-4V ELI, Uncoated carbide",
author = "{Che Haron}, {Che Hassan} and Sulaiman, {M. A.} and {A Ghani}, Jaharah and Kasim, {M. S.} and E. Mohamad",
year = "2016",
month = "4",
day = "1",
language = "English",
volume = "11",
pages = "4817--4821",
journal = "ARPN Journal of Engineering and Applied Sciences",
issn = "1819-6608",
publisher = "Asian Research Publishing Network (ARPN)",
number = "7",

}

TY - JOUR

T1 - Performance of carbide tool in high speed turning of TI- 6AL-4V ELI under conventional coolant and minimal quantity lubrication

AU - Che Haron, Che Hassan

AU - Sulaiman, M. A.

AU - A Ghani, Jaharah

AU - Kasim, M. S.

AU - Mohamad, E.

PY - 2016/4/1

Y1 - 2016/4/1

N2 - The purpose of the study is to evaluate the tool life performance of uncoated carbide and the quality of machined surface, focusing on roughness surface values in high speed turning of titanium alloy, Ti-6Al-4V extra low interstitial (ELI), under minimal quantity lubrication (MQL) and conventional coolant. The cutting parameters were arranged using the Box-Behnken design of experiment. Meanwhile the cutting parameters; cutting speed, vc (120, 170, and 220 m/min), feed rate, f (0.1, 0.15, and 0.2 mm/rev), and depth of cut, ap (0.4, 0.5, and 0.6 mm) were applied. The effects of two types of coolant were observed and the results shown that the cutting tool turned under MQL has a longer tool life (25%) and leads to reduce surface roughness of machined surface (30%) compared with that turned under the conventional coolant condition. It was proven that the MQL condition is a good alternative in replacing the conventional coolant.

AB - The purpose of the study is to evaluate the tool life performance of uncoated carbide and the quality of machined surface, focusing on roughness surface values in high speed turning of titanium alloy, Ti-6Al-4V extra low interstitial (ELI), under minimal quantity lubrication (MQL) and conventional coolant. The cutting parameters were arranged using the Box-Behnken design of experiment. Meanwhile the cutting parameters; cutting speed, vc (120, 170, and 220 m/min), feed rate, f (0.1, 0.15, and 0.2 mm/rev), and depth of cut, ap (0.4, 0.5, and 0.6 mm) were applied. The effects of two types of coolant were observed and the results shown that the cutting tool turned under MQL has a longer tool life (25%) and leads to reduce surface roughness of machined surface (30%) compared with that turned under the conventional coolant condition. It was proven that the MQL condition is a good alternative in replacing the conventional coolant.

KW - Conventional coolant

KW - High speed turning

KW - Minimum quantity lubrication

KW - TI-6Al-4V ELI

KW - Uncoated carbide

UR - http://www.scopus.com/inward/record.url?scp=84973111650&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=84973111650&partnerID=8YFLogxK

M3 - Article

VL - 11

SP - 4817

EP - 4821

JO - ARPN Journal of Engineering and Applied Sciences

JF - ARPN Journal of Engineering and Applied Sciences

SN - 1819-6608

IS - 7

ER -