Multi-objective optimization using box-behken of response surface iviethodology for ihigh-speed iviachining of inconei 718

M. S. Kasim, Che Hassan Che Haron, Jaharah A Ghani, E. Mohamad, R. Izamshah, M. A Md Ali, J. B. Saedon

Research output: Chapter in Book/Report/Conference proceedingConference contribution

2 Citations (Scopus)

Abstract

This study was carried out to investigate how the high-speed milling of Inconei 718 using ball nose end mill could enhance the productivity and quality of the finish parts. The experimental work was carried out through Response Surface Methodology via Box-Behnken design. The effect of prominent milling parameters, namely cutting speed, feed rate, depth of cut (DOC), and width of cut (WOC) were studied to evaluate their effects on tool life, surface roughness and cutting force. In this study, the cutting speed, feed rate, DOC, and WOC were in the range of 100 - 140 m/min, 0.1 - 0.2 mm/tooth, 0.5 - 1.0 mm and 0.2 - 1.8 mm, respectively. In order to reduce the effect of heat generated during the high speed milling operation, minimum quantity lubrication of 50 ml/hr was used. The effect of input factors on the responds was identified by mean of ANOVA. The response of tool life, surface roughness and cutting force together with calculated material removal rate were then simultaneously optimized and further described by perturbation graph. Interaction between WOC with other factors was found to be the most dominating factor of all responds. The optimum cutting parameter which obtained the longest tool life of 60 mins, minimum surface roughness of 0.262 i^m and resultant force of 221 N was at cutting speed of 100 m/min, feed rate of 0.15 mm/tooth, DOC 0.5 m and WOC 0.66 mm.

Original languageEnglish
Title of host publicationApplied Mechanics and Materials
PublisherTrans Tech Publications Ltd
Pages487-492
Number of pages6
Volume629
ISBN (Print)9783038352327, 9783038352327
DOIs
Publication statusPublished - 2014
Event5th AEROTECH conference - Kuala Lumpur
Duration: 29 Oct 201430 Oct 2014

Publication series

NameApplied Mechanics and Materials
Volume629
ISSN (Print)16609336
ISSN (Electronic)16627482

Other

Other5th AEROTECH conference
CityKuala Lumpur
Period29/10/1430/10/14

Fingerprint

Multiobjective optimization
Surface roughness
Milling (machining)
Analysis of variance (ANOVA)
Lubrication
Productivity

Keywords

  • High-speed milling
  • Historical data
  • Inconei 718
  • Minimum quantity lubrication
  • Multi-objective optimization

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Kasim, M. S., Che Haron, C. H., A Ghani, J., Mohamad, E., Izamshah, R., Ali, M. A. M., & Saedon, J. B. (2014). Multi-objective optimization using box-behken of response surface iviethodology for ihigh-speed iviachining of inconei 718. In Applied Mechanics and Materials (Vol. 629, pp. 487-492). (Applied Mechanics and Materials; Vol. 629). Trans Tech Publications Ltd. https://doi.org/10.4028/www.scientific.net/AMM.629.487

Multi-objective optimization using box-behken of response surface iviethodology for ihigh-speed iviachining of inconei 718. / Kasim, M. S.; Che Haron, Che Hassan; A Ghani, Jaharah; Mohamad, E.; Izamshah, R.; Ali, M. A Md; Saedon, J. B.

Applied Mechanics and Materials. Vol. 629 Trans Tech Publications Ltd, 2014. p. 487-492 (Applied Mechanics and Materials; Vol. 629).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Kasim, MS, Che Haron, CH, A Ghani, J, Mohamad, E, Izamshah, R, Ali, MAM & Saedon, JB 2014, Multi-objective optimization using box-behken of response surface iviethodology for ihigh-speed iviachining of inconei 718. in Applied Mechanics and Materials. vol. 629, Applied Mechanics and Materials, vol. 629, Trans Tech Publications Ltd, pp. 487-492, 5th AEROTECH conference, Kuala Lumpur, 29/10/14. https://doi.org/10.4028/www.scientific.net/AMM.629.487
Kasim MS, Che Haron CH, A Ghani J, Mohamad E, Izamshah R, Ali MAM et al. Multi-objective optimization using box-behken of response surface iviethodology for ihigh-speed iviachining of inconei 718. In Applied Mechanics and Materials. Vol. 629. Trans Tech Publications Ltd. 2014. p. 487-492. (Applied Mechanics and Materials). https://doi.org/10.4028/www.scientific.net/AMM.629.487
Kasim, M. S. ; Che Haron, Che Hassan ; A Ghani, Jaharah ; Mohamad, E. ; Izamshah, R. ; Ali, M. A Md ; Saedon, J. B. / Multi-objective optimization using box-behken of response surface iviethodology for ihigh-speed iviachining of inconei 718. Applied Mechanics and Materials. Vol. 629 Trans Tech Publications Ltd, 2014. pp. 487-492 (Applied Mechanics and Materials).
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