Monitoring the flank wear using piezoelectric of rotating tool of main cutting force in end milling

Research output: Contribution to journalArticle

1 Citation (Scopus)

Abstract

Tool condition monitoring (TCM) system in the industry are mainly used to detect tool wear, breakage and chatter on the tool. Tool wear of AISI P20 under various cutting conditions have been investigated in end milling using cutting force signals due flank wear progression. This study is focused on the piezoelectric sensor system which is integrated on rotating cutting tool for tool wear monitoring system in milling process. The signal captured by piezoelectric sensors are analyzed in time and frequency domain. The signal amplitudes of main cutting force, Fc in time domain are increased, while the peak of the amplitude in frequency domain is decreased as the flank wear and cutting speed increases. By using 3D I-kaz™ statistical analysis method, the relationship and correlation between I-kaz coefficients, Z values with resultant flank wear width data, VB are proved. The results show that 3D I-kaz™ statistical analysis method can be effectively used to monitor tool wear progression using a wireless telemetry system during milling operations.

Original languageEnglish
Pages (from-to)45-51
Number of pages7
JournalJurnal Teknologi
Volume78
Issue number6-10
Publication statusPublished - 2016

Fingerprint

Milling (machining)
Wear of materials
Monitoring
Statistical methods
Sensors
Condition monitoring
Telemetering
Cutting tools
Industry

Keywords

  • Cutting force signals
  • Milling process
  • Piezoelectric
  • Rotating dynamometer

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Monitoring the flank wear using piezoelectric of rotating tool of main cutting force in end milling. / Tahir, N. H M; Muhammad, R.; A Ghani, Jaharah; Nuawi, Mohd. Zaki; Che Haron, Che Hassan.

In: Jurnal Teknologi, Vol. 78, No. 6-10, 2016, p. 45-51.

Research output: Contribution to journalArticle

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AU - Che Haron, Che Hassan

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