Flank wear and I-kaz 3D correlation in ball end milling process of Inconel 718

Research output: Contribution to journalArticle

4 Citations (Scopus)

Abstract

Tool wear may deteriorate the machine product quality due to high surface roughness, dimension exceeding tolerance and also to machine tool itself. Tool wear monitoring system is vital to be used in machining process to achieve high quality of the machined product and at the same time improve the productivity. Nowadays, many monitoring system developed using various sensor and statistical technique to analyze the signals being used. In this paper, I-kaz 3D method is used to analyze cutting force signal in milling process of Inconel 718 for monitoring the status of tool wear in milling process. The results from analyzing cutting force show that I-kaz 3D coefficient has a correlation with cutting tool condition. Tool wear will generate high value of I-kaz 3D coefficient than the sharp cutting tool. Furthermore, the three dimension graphical representation of I-kaz 3D for all cutting condition shown that the degree of scattering data increases with tool wear progression.

Original languageEnglish
Pages (from-to)1595-1603
Number of pages9
JournalJournal of Mechanical Engineering and Sciences
Volume9
DOIs
Publication statusPublished - 1 Dec 2015

Fingerprint

Wear of materials
Milling (machining)
Cutting tools
Monitoring
Machine tools
Machining
Productivity
Surface roughness
Scattering
Sensors

Keywords

  • B.E.
  • Ball End
  • Flank Wear
  • I-kaz 3D
  • Inconel 718
  • Milling
  • Nose

ASJC Scopus subject areas

  • Energy Engineering and Power Technology
  • Fuel Technology
  • Computational Mechanics
  • Industrial and Manufacturing Engineering
  • Mechanical Engineering
  • Mechanics of Materials

Cite this

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title = "Flank wear and I-kaz 3D correlation in ball end milling process of Inconel 718",
abstract = "Tool wear may deteriorate the machine product quality due to high surface roughness, dimension exceeding tolerance and also to machine tool itself. Tool wear monitoring system is vital to be used in machining process to achieve high quality of the machined product and at the same time improve the productivity. Nowadays, many monitoring system developed using various sensor and statistical technique to analyze the signals being used. In this paper, I-kaz 3D method is used to analyze cutting force signal in milling process of Inconel 718 for monitoring the status of tool wear in milling process. The results from analyzing cutting force show that I-kaz 3D coefficient has a correlation with cutting tool condition. Tool wear will generate high value of I-kaz 3D coefficient than the sharp cutting tool. Furthermore, the three dimension graphical representation of I-kaz 3D for all cutting condition shown that the degree of scattering data increases with tool wear progression.",
keywords = "B.E., Ball End, Flank Wear, I-kaz 3D, Inconel 718, Milling, Nose",
author = "{Mat Tahir}, {Mohd Faizal} and {A Ghani}, Jaharah and Nuawi, {Mohd. Zaki} and M. Rizal and {Che Haron}, {Che Hassan}",
year = "2015",
month = "12",
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AU - Mat Tahir, Mohd Faizal

AU - A Ghani, Jaharah

AU - Nuawi, Mohd. Zaki

AU - Rizal, M.

AU - Che Haron, Che Hassan

PY - 2015/12/1

Y1 - 2015/12/1

N2 - Tool wear may deteriorate the machine product quality due to high surface roughness, dimension exceeding tolerance and also to machine tool itself. Tool wear monitoring system is vital to be used in machining process to achieve high quality of the machined product and at the same time improve the productivity. Nowadays, many monitoring system developed using various sensor and statistical technique to analyze the signals being used. In this paper, I-kaz 3D method is used to analyze cutting force signal in milling process of Inconel 718 for monitoring the status of tool wear in milling process. The results from analyzing cutting force show that I-kaz 3D coefficient has a correlation with cutting tool condition. Tool wear will generate high value of I-kaz 3D coefficient than the sharp cutting tool. Furthermore, the three dimension graphical representation of I-kaz 3D for all cutting condition shown that the degree of scattering data increases with tool wear progression.

AB - Tool wear may deteriorate the machine product quality due to high surface roughness, dimension exceeding tolerance and also to machine tool itself. Tool wear monitoring system is vital to be used in machining process to achieve high quality of the machined product and at the same time improve the productivity. Nowadays, many monitoring system developed using various sensor and statistical technique to analyze the signals being used. In this paper, I-kaz 3D method is used to analyze cutting force signal in milling process of Inconel 718 for monitoring the status of tool wear in milling process. The results from analyzing cutting force show that I-kaz 3D coefficient has a correlation with cutting tool condition. Tool wear will generate high value of I-kaz 3D coefficient than the sharp cutting tool. Furthermore, the three dimension graphical representation of I-kaz 3D for all cutting condition shown that the degree of scattering data increases with tool wear progression.

KW - B.E.

KW - Ball End

KW - Flank Wear

KW - I-kaz 3D

KW - Inconel 718

KW - Milling

KW - Nose

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JO - Journal of Mechanical Engineering and Sciences

JF - Journal of Mechanical Engineering and Sciences

SN - 2289-4659

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