Finite element analysis and statistical method to determine temperature distribution on cutting tool in end-milling

K. Kadirgama, M. M. Noor, M. M. Rahman, W. S W Harun, Che Hassan Che Haron

Research output: Contribution to journalArticle

10 Citations (Scopus)

Abstract

The aim of this study is to determine the temperature distribution on cutting tool when machining HASTELLOY C-22HS with carbide coated cutting tool. Response Surface Method (RSM) used to minimize the number of experiments and to develop first order temperature model. Finite element analysis (FEA) was used to verification of the temperature distribution on cutting tool. From FEA results show clearly that the relationship between the variables (cutting speed, feed rate and axial depth) with responses (temperature). From the first order model shows that cutting speed, feed rate and axial depth plays important role in producing cutting temperature. The feed rate has the most dominant parameter on the temperature, followed by the axial depth and cutting speed. The results from FEA were compared with the experimental values. The predicted values are quite close to the experimental results, even though its accuracy is slightly inferior as compared to RSM. However, FEA is able to produce the temperature distribution around the cutting tool, in great detail. The predicted values deviate slightly from the experimental values due to the employed friction value.

Original languageEnglish
Pages (from-to)451-463
Number of pages13
JournalEuropean Journal of Scientific Research
Volume30
Issue number3
Publication statusPublished - 2009

Fingerprint

Analysis and Statistical Methods
Finite Element Analysis
finite element analysis
Cutting tools
Temperature Distribution
Statistical methods
Temperature distribution
statistical analysis
Finite Element
Finite element method
Response Surface Method
Temperature
temperature
First-order
Machining
Carbides
Friction
carbides
Minimise
distribution

Keywords

  • End-milling
  • Finite element analysis
  • Hastelloy C-22HS
  • Response surface method
  • Temperature

ASJC Scopus subject areas

  • General

Cite this

Finite element analysis and statistical method to determine temperature distribution on cutting tool in end-milling. / Kadirgama, K.; Noor, M. M.; Rahman, M. M.; Harun, W. S W; Che Haron, Che Hassan.

In: European Journal of Scientific Research, Vol. 30, No. 3, 2009, p. 451-463.

Research output: Contribution to journalArticle

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