Penentuan Faktor yang Mempengaruhi Daya dan Taburan Tegasan Semasa Pemesinan Besi Tuangan Mulur (FCD 500) Secara Simulasi

Translated title of the contribution: Determination of factors that affect force and stress distribution during machining ductile cast iron (FCD 500) by simulation

Research output: Contribution to journalArticle

Abstract

Finite element method (FEM) based on modeling and cutting process simulation has continuously attracted many researchers to study in more detail especially on force generation and temperature in cutting zones, in which previously stress could not be measured directly. In this study, orthogonal cutting process simulation of ductile cast iron (FCD 500) using carbide cutting tool in various chilled air condition was studied. DEFORM software was used to carry out the cutting process simulation at various cutting speed (100-300 mlmin), feed rate (0.15-0.35 mm/rev), depth cutting (0.2-0.8 mm) and chilled air temperature (2°-25°C). The cutting tool has tool nose radius of 0.4 mm, rake angle, α =5° and clearance angle, β= 7°. Experimental design used was Taguchi method using orthogonal L9 array, S/N ratio and Pareto ANOVA analysis were used to analyse the cutting parameters effect on machining response of cutting force, stress and temperature generated during the machining process. The results showed that the feed rate has the highest influence (96.12%) on the cutting force. Cutting stress was mostly influenced by feed rate (78.87%). This simulation studies proved that great deal of time, cost and energy can be saved in study the machinability of certain material using simulation compared with experimental method, besides a right decision can be achieved.

Original languageUndefined/Unknown
Pages (from-to)1605-1612
Number of pages8
JournalSains Malaysiana
Volume41
Issue number12
Publication statusPublished - Dec 2012

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Cast iron
Stress concentration
Machining
Carbide cutting tools
Taguchi methods
Machinability
Cutting tools
Analysis of variance (ANOVA)
Air
Design of experiments
Temperature
Finite element method

Keywords

  • Carbide cutting tool
  • Cutting force
  • Cutting stress
  • Ductile cast iron (FCD 500)

ASJC Scopus subject areas

  • General

Cite this

@article{8b1243fc7fde4213a0b3b7e04b0791c6,
title = "Penentuan Faktor yang Mempengaruhi Daya dan Taburan Tegasan Semasa Pemesinan Besi Tuangan Mulur (FCD 500) Secara Simulasi",
abstract = "Finite element method (FEM) based on modeling and cutting process simulation has continuously attracted many researchers to study in more detail especially on force generation and temperature in cutting zones, in which previously stress could not be measured directly. In this study, orthogonal cutting process simulation of ductile cast iron (FCD 500) using carbide cutting tool in various chilled air condition was studied. DEFORM software was used to carry out the cutting process simulation at various cutting speed (100-300 mlmin), feed rate (0.15-0.35 mm/rev), depth cutting (0.2-0.8 mm) and chilled air temperature (2°-25°C). The cutting tool has tool nose radius of 0.4 mm, rake angle, α =5° and clearance angle, β= 7°. Experimental design used was Taguchi method using orthogonal L9 array, S/N ratio and Pareto ANOVA analysis were used to analyse the cutting parameters effect on machining response of cutting force, stress and temperature generated during the machining process. The results showed that the feed rate has the highest influence (96.12{\%}) on the cutting force. Cutting stress was mostly influenced by feed rate (78.87{\%}). This simulation studies proved that great deal of time, cost and energy can be saved in study the machinability of certain material using simulation compared with experimental method, besides a right decision can be achieved.",
keywords = "Carbide cutting tool, Cutting force, Cutting stress, Ductile cast iron (FCD 500)",
author = "Aminah Ishak and {A Ghani}, Jaharah and {Che Haron}, {Che Hassan}",
year = "2012",
month = "12",
language = "Undefined/Unknown",
volume = "41",
pages = "1605--1612",
journal = "Sains Malaysiana",
issn = "0126-6039",
publisher = "Penerbit Universiti Kebangsaan Malaysia",
number = "12",

}

TY - JOUR

T1 - Penentuan Faktor yang Mempengaruhi Daya dan Taburan Tegasan Semasa Pemesinan Besi Tuangan Mulur (FCD 500) Secara Simulasi

AU - Ishak, Aminah

AU - A Ghani, Jaharah

AU - Che Haron, Che Hassan

PY - 2012/12

Y1 - 2012/12

N2 - Finite element method (FEM) based on modeling and cutting process simulation has continuously attracted many researchers to study in more detail especially on force generation and temperature in cutting zones, in which previously stress could not be measured directly. In this study, orthogonal cutting process simulation of ductile cast iron (FCD 500) using carbide cutting tool in various chilled air condition was studied. DEFORM software was used to carry out the cutting process simulation at various cutting speed (100-300 mlmin), feed rate (0.15-0.35 mm/rev), depth cutting (0.2-0.8 mm) and chilled air temperature (2°-25°C). The cutting tool has tool nose radius of 0.4 mm, rake angle, α =5° and clearance angle, β= 7°. Experimental design used was Taguchi method using orthogonal L9 array, S/N ratio and Pareto ANOVA analysis were used to analyse the cutting parameters effect on machining response of cutting force, stress and temperature generated during the machining process. The results showed that the feed rate has the highest influence (96.12%) on the cutting force. Cutting stress was mostly influenced by feed rate (78.87%). This simulation studies proved that great deal of time, cost and energy can be saved in study the machinability of certain material using simulation compared with experimental method, besides a right decision can be achieved.

AB - Finite element method (FEM) based on modeling and cutting process simulation has continuously attracted many researchers to study in more detail especially on force generation and temperature in cutting zones, in which previously stress could not be measured directly. In this study, orthogonal cutting process simulation of ductile cast iron (FCD 500) using carbide cutting tool in various chilled air condition was studied. DEFORM software was used to carry out the cutting process simulation at various cutting speed (100-300 mlmin), feed rate (0.15-0.35 mm/rev), depth cutting (0.2-0.8 mm) and chilled air temperature (2°-25°C). The cutting tool has tool nose radius of 0.4 mm, rake angle, α =5° and clearance angle, β= 7°. Experimental design used was Taguchi method using orthogonal L9 array, S/N ratio and Pareto ANOVA analysis were used to analyse the cutting parameters effect on machining response of cutting force, stress and temperature generated during the machining process. The results showed that the feed rate has the highest influence (96.12%) on the cutting force. Cutting stress was mostly influenced by feed rate (78.87%). This simulation studies proved that great deal of time, cost and energy can be saved in study the machinability of certain material using simulation compared with experimental method, besides a right decision can be achieved.

KW - Carbide cutting tool

KW - Cutting force

KW - Cutting stress

KW - Ductile cast iron (FCD 500)

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