Abstract
Inconel 718 is a material exhibiting characteristic that are able to maintain strength and integrity at elevated temperatures, but it is well known as a material with poor machinability. This paper presents a study of the performance in high speed machining of TiAlN/AlCrN nanomultilayer PVD coated Inconel 718 with minimum lubrication. Investigations have been made into the effects of cutting speed, feed rate and depth of cut (DOC) on the tool life. A toolmaker's microscope and a scanning electron microscope (SEM) were used to examine the tool wear and chemical attrition, respectively, on the cutting tool during machining. In the machining of aged Inconel 718, the cutting tool experienced attrition, abrasion and notch wear throughout the experiment. Notch wear was found to be the dominant failure mode during milling; this wear appeared severe when localized flank wear reached the critical zone. The influence of radial depth despite the cutting speed, well known as having the most significant effect on tool life, is also discussed.
| Original language | English |
|---|---|
| Title of host publication | Materials Science Forum |
| Pages | 653-660 |
| Number of pages | 8 |
| Volume | 773-774 |
| DOIs | |
| Publication status | Published - 2014 |
| Event | 15th International Conference on Advances in Materials and Processing Technologies, AMPT 2012 - Wollongong, NSW Duration: 23 Sep 2012 → 23 Sep 2012 |
Publication series
| Name | Materials Science Forum |
|---|---|
| Volume | 773-774 |
| ISSN (Print) | 02555476 |
Other
| Other | 15th International Conference on Advances in Materials and Processing Technologies, AMPT 2012 |
|---|---|
| City | Wollongong, NSW |
| Period | 23/9/12 → 23/9/12 |
Fingerprint
Keywords
- Coated carbide tool
- Critical zone
- End mill
- High speed machining
- Inconel 718
- Notch wear
ASJC Scopus subject areas
- Materials Science(all)
- Condensed Matter Physics
- Mechanical Engineering
- Mechanics of Materials
Cite this
Cutting performances of coated PVD in high speed end milling of aged Inconel 718. / Kasim, M. S.; Che Haron, Che Hassan; A Ghani, Jaharah; Saedon, J. B.; Sulaiman, M. A.
Materials Science Forum. Vol. 773-774 2014. p. 653-660 (Materials Science Forum; Vol. 773-774).Research output: Chapter in Book/Report/Conference proceeding › Conference contribution
}
TY - GEN
T1 - Cutting performances of coated PVD in high speed end milling of aged Inconel 718
AU - Kasim, M. S.
AU - Che Haron, Che Hassan
AU - A Ghani, Jaharah
AU - Saedon, J. B.
AU - Sulaiman, M. A.
PY - 2014
Y1 - 2014
N2 - Inconel 718 is a material exhibiting characteristic that are able to maintain strength and integrity at elevated temperatures, but it is well known as a material with poor machinability. This paper presents a study of the performance in high speed machining of TiAlN/AlCrN nanomultilayer PVD coated Inconel 718 with minimum lubrication. Investigations have been made into the effects of cutting speed, feed rate and depth of cut (DOC) on the tool life. A toolmaker's microscope and a scanning electron microscope (SEM) were used to examine the tool wear and chemical attrition, respectively, on the cutting tool during machining. In the machining of aged Inconel 718, the cutting tool experienced attrition, abrasion and notch wear throughout the experiment. Notch wear was found to be the dominant failure mode during milling; this wear appeared severe when localized flank wear reached the critical zone. The influence of radial depth despite the cutting speed, well known as having the most significant effect on tool life, is also discussed.
AB - Inconel 718 is a material exhibiting characteristic that are able to maintain strength and integrity at elevated temperatures, but it is well known as a material with poor machinability. This paper presents a study of the performance in high speed machining of TiAlN/AlCrN nanomultilayer PVD coated Inconel 718 with minimum lubrication. Investigations have been made into the effects of cutting speed, feed rate and depth of cut (DOC) on the tool life. A toolmaker's microscope and a scanning electron microscope (SEM) were used to examine the tool wear and chemical attrition, respectively, on the cutting tool during machining. In the machining of aged Inconel 718, the cutting tool experienced attrition, abrasion and notch wear throughout the experiment. Notch wear was found to be the dominant failure mode during milling; this wear appeared severe when localized flank wear reached the critical zone. The influence of radial depth despite the cutting speed, well known as having the most significant effect on tool life, is also discussed.
KW - Coated carbide tool
KW - Critical zone
KW - End mill
KW - High speed machining
KW - Inconel 718
KW - Notch wear
UR - http://www.scopus.com/inward/record.url?scp=84891545058&partnerID=8YFLogxK
UR - http://www.scopus.com/inward/citedby.url?scp=84891545058&partnerID=8YFLogxK
U2 - 10.4028/www.scientific.net/MSF.773-774.653
DO - 10.4028/www.scientific.net/MSF.773-774.653
M3 - Conference contribution
AN - SCOPUS:84891545058
SN - 9783037859216
VL - 773-774
T3 - Materials Science Forum
SP - 653
EP - 660
BT - Materials Science Forum
ER -