Application of taguchi method for analyzing factors affecting the performance of coated carbide tool when turning FCD700 in dry cutting condition

Research output: Chapter in Book/Report/Conference proceedingConference contribution

2 Citations (Scopus)

Abstract

Machining is one of the most important manufacturing processes in these modern industries especially for finishing an automotive component after the primary manufacturing processes such as casting and forging. In this study the turning parameters of dry cutting environment (without air, normal air and chilled air), various cutting speed, and feed rate are evaluated using a Taguchi optimization methodology. An orthogonal array L27(313), signal-to-noise (S/N) ratio and analysis of variance (ANOVA) are employed to analyze the effect of these turning parameters on the performance of a coated carbide tool. The results show that the tool life is affected by the cutting speed, feed rate and cutting environment with contribution of 38%, 32% and 27% respectively. Whereas for the surface roughness, the feed rate is significantly controlled the machined surface produced by 77%, followed by the cutting environment of 19%. The cutting speed is found insignificant in controlling the machined surface produced. The study shows that the dry cutting environment factor should be considered in order to produce longer tool life as well as for obtaining a good machined surface.

Original languageEnglish
Title of host publicationAIP Conference Proceedings
Pages993-998
Number of pages6
Volume1315
DOIs
Publication statusPublished - 2010
EventInternational Conference on Advances in Materials and Processing Technologies, AMPT2010 - Paris
Duration: 24 Oct 201027 Oct 2010

Other

OtherInternational Conference on Advances in Materials and Processing Technologies, AMPT2010
CityParis
Period24/10/1027/10/10

Fingerprint

Taguchi methods
carbides
air
manufacturing
analysis of variance
forging
machining
surface roughness
signal to noise ratios
industries
methodology
optimization

Keywords

  • Coated Carbide Tool
  • Dry Cutting Condition
  • Taguchi Method

ASJC Scopus subject areas

  • Physics and Astronomy(all)

Cite this

Application of taguchi method for analyzing factors affecting the performance of coated carbide tool when turning FCD700 in dry cutting condition. / A Ghani, Jaharah; Mohd Rodzi, Mohd Nor Azmi; Nuawi, Mohd. Zaki; Othman, Kamal; Ab Rahman, Mohd Nizam; Che Haron, Che Hassan; Md Deros, Baba.

AIP Conference Proceedings. Vol. 1315 2010. p. 993-998.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

A Ghani, J, Mohd Rodzi, MNA, Nuawi, MZ, Othman, K, Ab Rahman, MN, Che Haron, CH & Md Deros, B 2010, Application of taguchi method for analyzing factors affecting the performance of coated carbide tool when turning FCD700 in dry cutting condition. in AIP Conference Proceedings. vol. 1315, pp. 993-998, International Conference on Advances in Materials and Processing Technologies, AMPT2010, Paris, 24/10/10. https://doi.org/10.1063/1.3552583
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AU - A Ghani, Jaharah

AU - Mohd Rodzi, Mohd Nor Azmi

AU - Nuawi, Mohd. Zaki

AU - Othman, Kamal

AU - Ab Rahman, Mohd Nizam

AU - Che Haron, Che Hassan

AU - Md Deros, Baba

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N2 - Machining is one of the most important manufacturing processes in these modern industries especially for finishing an automotive component after the primary manufacturing processes such as casting and forging. In this study the turning parameters of dry cutting environment (without air, normal air and chilled air), various cutting speed, and feed rate are evaluated using a Taguchi optimization methodology. An orthogonal array L27(313), signal-to-noise (S/N) ratio and analysis of variance (ANOVA) are employed to analyze the effect of these turning parameters on the performance of a coated carbide tool. The results show that the tool life is affected by the cutting speed, feed rate and cutting environment with contribution of 38%, 32% and 27% respectively. Whereas for the surface roughness, the feed rate is significantly controlled the machined surface produced by 77%, followed by the cutting environment of 19%. The cutting speed is found insignificant in controlling the machined surface produced. The study shows that the dry cutting environment factor should be considered in order to produce longer tool life as well as for obtaining a good machined surface.

AB - Machining is one of the most important manufacturing processes in these modern industries especially for finishing an automotive component after the primary manufacturing processes such as casting and forging. In this study the turning parameters of dry cutting environment (without air, normal air and chilled air), various cutting speed, and feed rate are evaluated using a Taguchi optimization methodology. An orthogonal array L27(313), signal-to-noise (S/N) ratio and analysis of variance (ANOVA) are employed to analyze the effect of these turning parameters on the performance of a coated carbide tool. The results show that the tool life is affected by the cutting speed, feed rate and cutting environment with contribution of 38%, 32% and 27% respectively. Whereas for the surface roughness, the feed rate is significantly controlled the machined surface produced by 77%, followed by the cutting environment of 19%. The cutting speed is found insignificant in controlling the machined surface produced. The study shows that the dry cutting environment factor should be considered in order to produce longer tool life as well as for obtaining a good machined surface.

KW - Coated Carbide Tool

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