An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process

A case study

M. Y. Abu, K. R. Jamaludin, A. S. Abdul Sani, T. A. Abdullah, Dzuraidah Abd. Wahab

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

While the concept of remanufacturing is gaining in popularity, in practice the remanufacturing industry in Malaysia is still in its nascent stage, with approximately 32 fields in various industries claiming to be involved in the process. This is an indication for Malaysia to further develop the industry as competing developed countries already view remanufacturing as a huge business opportunity. The aim of this study is to identify and minimize the frequent failures occurring during the dismantling process. Ishikawa diagram is used to identify all possible causes of failures while the Failure Mode and Effect Analysis (FMEA) with two Risk Priority Number (RPNs), identifies the most significant failures. The case study is performed in an automotive industry as well as in a contract remanufacturing environment in Malaysia, specifically pertaining to the dismantling of cylinder heads. The work outcome of this project is expected to be the enhancement of the robustness of DfRem investigations among researchers in real life applications and to provide better solution to a wider variety of industry sectors in a developing country like Malaysia.

Original languageEnglish
Title of host publicationAdvanced Materials Research
Pages841-851
Number of pages11
Volume845
DOIs
Publication statusPublished - 2014
Event1st International Materials, Industrial, and Manufacturing Engineering Conference, MIMEC 2013 - Johor Bahru
Duration: 4 Dec 20136 Dec 2013

Publication series

NameAdvanced Materials Research
Volume845
ISSN (Print)10226680

Other

Other1st International Materials, Industrial, and Manufacturing Engineering Conference, MIMEC 2013
CityJohor Bahru
Period4/12/136/12/13

Fingerprint

Cylinder heads
Failure modes
Industry
Automotive industry
Developing countries

Keywords

  • Dismantle
  • Failure mode and effect analysis
  • Ishikawa method
  • Remanufacturing

ASJC Scopus subject areas

  • Engineering(all)

Cite this

Abu, M. Y., Jamaludin, K. R., Abdul Sani, A. S., Abdullah, T. A., & Abd. Wahab, D. (2014). An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process: A case study. In Advanced Materials Research (Vol. 845, pp. 841-851). (Advanced Materials Research; Vol. 845). https://doi.org/10.4028/www.scientific.net/AMR.845.841

An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process : A case study. / Abu, M. Y.; Jamaludin, K. R.; Abdul Sani, A. S.; Abdullah, T. A.; Abd. Wahab, Dzuraidah.

Advanced Materials Research. Vol. 845 2014. p. 841-851 (Advanced Materials Research; Vol. 845).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abu, MY, Jamaludin, KR, Abdul Sani, AS, Abdullah, TA & Abd. Wahab, D 2014, An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process: A case study. in Advanced Materials Research. vol. 845, Advanced Materials Research, vol. 845, pp. 841-851, 1st International Materials, Industrial, and Manufacturing Engineering Conference, MIMEC 2013, Johor Bahru, 4/12/13. https://doi.org/10.4028/www.scientific.net/AMR.845.841
Abu MY, Jamaludin KR, Abdul Sani AS, Abdullah TA, Abd. Wahab D. An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process: A case study. In Advanced Materials Research. Vol. 845. 2014. p. 841-851. (Advanced Materials Research). https://doi.org/10.4028/www.scientific.net/AMR.845.841
Abu, M. Y. ; Jamaludin, K. R. ; Abdul Sani, A. S. ; Abdullah, T. A. ; Abd. Wahab, Dzuraidah. / An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process : A case study. Advanced Materials Research. Vol. 845 2014. pp. 841-851 (Advanced Materials Research).
@inproceedings{6ca59eb6032647a7afb9568e1841fbdc,
title = "An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process: A case study",
abstract = "While the concept of remanufacturing is gaining in popularity, in practice the remanufacturing industry in Malaysia is still in its nascent stage, with approximately 32 fields in various industries claiming to be involved in the process. This is an indication for Malaysia to further develop the industry as competing developed countries already view remanufacturing as a huge business opportunity. The aim of this study is to identify and minimize the frequent failures occurring during the dismantling process. Ishikawa diagram is used to identify all possible causes of failures while the Failure Mode and Effect Analysis (FMEA) with two Risk Priority Number (RPNs), identifies the most significant failures. The case study is performed in an automotive industry as well as in a contract remanufacturing environment in Malaysia, specifically pertaining to the dismantling of cylinder heads. The work outcome of this project is expected to be the enhancement of the robustness of DfRem investigations among researchers in real life applications and to provide better solution to a wider variety of industry sectors in a developing country like Malaysia.",
keywords = "Dismantle, Failure mode and effect analysis, Ishikawa method, Remanufacturing",
author = "Abu, {M. Y.} and Jamaludin, {K. R.} and {Abdul Sani}, {A. S.} and Abdullah, {T. A.} and {Abd. Wahab}, Dzuraidah",
year = "2014",
doi = "10.4028/www.scientific.net/AMR.845.841",
language = "English",
isbn = "9783037859360",
volume = "845",
series = "Advanced Materials Research",
pages = "841--851",
booktitle = "Advanced Materials Research",

}

TY - GEN

T1 - An application of failure mode and effect analysis to cylinder head during dismantle of remanufacturing process

T2 - A case study

AU - Abu, M. Y.

AU - Jamaludin, K. R.

AU - Abdul Sani, A. S.

AU - Abdullah, T. A.

AU - Abd. Wahab, Dzuraidah

PY - 2014

Y1 - 2014

N2 - While the concept of remanufacturing is gaining in popularity, in practice the remanufacturing industry in Malaysia is still in its nascent stage, with approximately 32 fields in various industries claiming to be involved in the process. This is an indication for Malaysia to further develop the industry as competing developed countries already view remanufacturing as a huge business opportunity. The aim of this study is to identify and minimize the frequent failures occurring during the dismantling process. Ishikawa diagram is used to identify all possible causes of failures while the Failure Mode and Effect Analysis (FMEA) with two Risk Priority Number (RPNs), identifies the most significant failures. The case study is performed in an automotive industry as well as in a contract remanufacturing environment in Malaysia, specifically pertaining to the dismantling of cylinder heads. The work outcome of this project is expected to be the enhancement of the robustness of DfRem investigations among researchers in real life applications and to provide better solution to a wider variety of industry sectors in a developing country like Malaysia.

AB - While the concept of remanufacturing is gaining in popularity, in practice the remanufacturing industry in Malaysia is still in its nascent stage, with approximately 32 fields in various industries claiming to be involved in the process. This is an indication for Malaysia to further develop the industry as competing developed countries already view remanufacturing as a huge business opportunity. The aim of this study is to identify and minimize the frequent failures occurring during the dismantling process. Ishikawa diagram is used to identify all possible causes of failures while the Failure Mode and Effect Analysis (FMEA) with two Risk Priority Number (RPNs), identifies the most significant failures. The case study is performed in an automotive industry as well as in a contract remanufacturing environment in Malaysia, specifically pertaining to the dismantling of cylinder heads. The work outcome of this project is expected to be the enhancement of the robustness of DfRem investigations among researchers in real life applications and to provide better solution to a wider variety of industry sectors in a developing country like Malaysia.

KW - Dismantle

KW - Failure mode and effect analysis

KW - Ishikawa method

KW - Remanufacturing

UR - http://www.scopus.com/inward/record.url?scp=84891546521&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=84891546521&partnerID=8YFLogxK

U2 - 10.4028/www.scientific.net/AMR.845.841

DO - 10.4028/www.scientific.net/AMR.845.841

M3 - Conference contribution

SN - 9783037859360

VL - 845

T3 - Advanced Materials Research

SP - 841

EP - 851

BT - Advanced Materials Research

ER -