A wireless system and embedded sensors on spindle rotating tool for condition monitoring

Muhammad Rizal1, Muhammad Rizal1, Jaharah A Ghani, Mohd. Zaki Nuawi, Che Hassan Che Haron

Research output: Contribution to journalArticle

8 Citations (Scopus)

Abstract

In order to avoid unexpected machined parts failure and maintain the machined surface quality, real time tool condition monitoring plays an important role in machining industries. Recent technological advances in wireless systems, allows the sensors to be mounted in rotating parts such as in the milling process. The primary purpose of this paper is to apply a wireless telemetry system to measure the cutting tool vibration and tool tip temperature for tool condition monitoring. In order to collect and transmit the vibration and temperature signals to the data acquisition device, sensor modules consist of data conditioning and wireless transmitter devices which were built-in into a modified tool holder and powered by inductive power transfer system. The performance of the embedded sensors was evaluated by machining AISI P20 tool steel using carbide cutting tool. The results show that the wireless telemetry system is able to collect the machining signals in real time and demonstrate the capability of detection the changes of tool wear during the milling process.

Original languageEnglish
Pages (from-to)1829-1832
Number of pages4
JournalAdvanced Science Letters
Volume20
Issue number10-12
DOIs
Publication statusPublished - 2014

Fingerprint

Telemetry
Condition Monitoring
Condition monitoring
Vibration
Rotating
monitoring
sensor
telemetry
Equipment and Supplies
Sensor
Temperature
Steel
vibration
Sensors
Machining
Telemetering
Industry
conditioning
data acquisition
Carbide cutting tools

Keywords

  • Embedded sensor
  • Milling process
  • Rotating tool
  • Temperature
  • Tool wear
  • Vibration
  • Wireless system

ASJC Scopus subject areas

  • Engineering(all)
  • Environmental Science(all)
  • Computer Science(all)
  • Energy(all)
  • Mathematics(all)
  • Health(social science)
  • Education

Cite this

A wireless system and embedded sensors on spindle rotating tool for condition monitoring. / Rizal1, Muhammad; Rizal1, Muhammad; A Ghani, Jaharah; Nuawi, Mohd. Zaki; Che Haron, Che Hassan.

In: Advanced Science Letters, Vol. 20, No. 10-12, 2014, p. 1829-1832.

Research output: Contribution to journalArticle

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