A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish

Eu Poh Leng, Min Ding, Joah Rayos, Ibrahim Ahmad, Azman Jalar @ Jalil, Cui Cheng Qiang

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

As the world is changing to Pb-free solder per EU ROHS Directive, the higher reflow temperature requirement for Pb-free solder has demanded better substrate metal trace to solder mask adhesion to prevent delamination problem. Hence, selective Ni/Au plating process becomes more appealing in the fabrication of substrates to support Pb-free Semiconductor BGA product packaging. However, the set back of selective plating substrate is weaker Pb-free solder joint that leads to higher brittle fracture rate induced by shocking/knocking activities during assembly, test and shipping. In this work, Tape BGA (TBGA) substrates with 3 different Ni thicknesses (range from 2 to 10um) were built and attached with Sn3.8Ag0.7Cu Pb-free spheres. Mechanical tests were performed on 2 different levels to examine the strength of the solder joint. On solder joint level, cold ball pull (CBP) and ball shear were used to evaluate the adhesion strength of individual solder joint at Time Zero, after 6 times multiple reflow, and after 168 hours of high temperature storage. The brittle fracture failure rate from this test is believed to have correlation to the missing ball rate in the field. On package level, the tray drop test and packing drop test were conducted to provide a close resemblance to real handling and shipping conditions. Cross-sectioning and SEM investigation were carried out to obtain information on the morphology of intermetallic layer as well as solder mask opening profile. Based on this study, it is determined that the thickness of the Ni needs to be over a certain value (∼5.5um for Tape BGA) to achieve optimum mechanical strength. By increasing the Ni thickness, the mechanical strength of the thicker Ni solder joint is expected to increase by at least 15% as shown in CBP result, with 3 to 4 times higher resistance against brittle fracture during handling and shipping as demonstrated by tray and packing drop-till-fail test result using center pedestal support trays.

Original languageEnglish
Title of host publicationProceedings - 2007 International Symposium on Microelectronics, IMAPS 2007
Pages52-59
Number of pages8
Publication statusPublished - 2007
Event40th International Symposium on Microelectronics, IMAPS 2007 - San Jose, CA
Duration: 11 Nov 200715 Nov 2007

Other

Other40th International Symposium on Microelectronics, IMAPS 2007
CitySan Jose, CA
Period11/11/0715/11/07

Fingerprint

Soldering alloys
Strength of materials
Brittle fracture
Freight transportation
Substrates
Plating
Tapes
Masks
Bond strength (materials)
Delamination
Intermetallics
Packaging
Adhesion
Semiconductor materials
Fabrication
Temperature
Scanning electron microscopy
Lead-free solders

ASJC Scopus subject areas

  • Electrical and Electronic Engineering

Cite this

Leng, E. P., Ding, M., Rayos, J., Ahmad, I., Jalar @ Jalil, A., & Qiang, C. C. (2007). A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish. In Proceedings - 2007 International Symposium on Microelectronics, IMAPS 2007 (pp. 52-59)

A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish. / Leng, Eu Poh; Ding, Min; Rayos, Joah; Ahmad, Ibrahim; Jalar @ Jalil, Azman; Qiang, Cui Cheng.

Proceedings - 2007 International Symposium on Microelectronics, IMAPS 2007. 2007. p. 52-59.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Leng, EP, Ding, M, Rayos, J, Ahmad, I, Jalar @ Jalil, A & Qiang, CC 2007, A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish. in Proceedings - 2007 International Symposium on Microelectronics, IMAPS 2007. pp. 52-59, 40th International Symposium on Microelectronics, IMAPS 2007, San Jose, CA, 11/11/07.
Leng EP, Ding M, Rayos J, Ahmad I, Jalar @ Jalil A, Qiang CC. A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish. In Proceedings - 2007 International Symposium on Microelectronics, IMAPS 2007. 2007. p. 52-59
Leng, Eu Poh ; Ding, Min ; Rayos, Joah ; Ahmad, Ibrahim ; Jalar @ Jalil, Azman ; Qiang, Cui Cheng. / A study of Ni thickness effect on mechanical strength of Pb-free BGA spheres on selectively plated Ni/Au finish. Proceedings - 2007 International Symposium on Microelectronics, IMAPS 2007. 2007. pp. 52-59
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